Prefilled Syringe Filling Machine

 

Prefilled syringe filling machine an automated packaging equipment for sterile and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has a high degree of automation, high work efficiency, and easy maintenance.Sterile syringes are unpacked, filled, stoppered, sealed and sent out automatically in the laminar flow hood area. The overall movement process of the equipment adopts advanced electrical playware，hot sale in medical beauty industrial .like like hyaluronic acid, collagen, plant protein, third-generation hyaluronic acid and so on.

 

1. is mainly used in the pre-filling and filling production line of various pre-sterilized syringes, which can realize automatic tube loading, vacuum filling and vacuum stoppering. It can also be equipped with our company's automatic needle machine and rod labeling machine to realize automatic flow operation.

 

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Technical selling point

❤ It can ensure that there are no bubbles in the needle tip, the rubber stopper is in close contact with the liquid surface (no bubbles), and there is no material in the thread of the stopper.

❤ Full servo control, ceramic pump filling

❤ Filling and stoppering adapt vacuum processing .Ensure that no bubbles are generated during the filling process

❤ The entire process is sterile, withlevel 100 laminar flow and equipped with glove windows. automatic loading machine is optional .

 

 

 

❤ Support free-testing machine :delivery some of your filling material to us ,we help you test machine working state ,send machine working video with your filling material.

 

 

 

 

 

 

 

1. The machine comes with 100-level laminar flow and operates in a sterile environment.

2. High-precision ceramic pump is used for filling, and the filling volume can be set. .

3. The whole machine is controlled by servo motor, and the operation is stable.

4. Intelligent software vacuum filling, vacuum plugging, vacuum degree can be adjusted with one click.

5. Patented technology to ensure no bubbles.

6. It is suitable for pre-filling, filling and stoppering of various liquid, paste or powder products such as collagen, hydrating needles, hyaluronic acid (including microspheres), and sodium hyaluronic acid.

7. Prefilled syringe filling machine with Weinview brand touch screen. Monitor and display every operation in real time

and Status of each working set like filling vacuum pressure,plugging vacuum pressure, M gas pressure, C/A pressure, fault alarm and position indication fault indicator.Through the main interface, you can intuitively view the operating status of each station of the machine.

8 ,Automatic loading machine is optional.can realize full automatic production from feeding prefilled syringe material to finished product.

 

 

 

1： The filling station adopts ceramic pump to realize quantitative filling, which is resistant to acid and alkali corrosion, abrasion resistance and high temperature, high filling accuracy, filling range: 1-10ml; if you need a plunger pump of another range, it can be proposed for easy replacement. , Filling parts contacting materials are made of AISI 316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.

 

2. The filling volume is controlled by the servo motor and the touch screen. The accuracy is high and it is convenient to change the specifications. The adjustment of the filling volume only needs to operate on the touch screen, and it can be adjusted at any time. (If the environmental temperature difference is large, the liquid will change by 0.1%-0.3% when filling in summer and winter, as long as the correction can be made on the touch screen, without any tools), the human-computer interaction interface real-time monitors and displays the working status of each station , Real-time automatic alarm displays the fault location and fault prompt.

 

3. Filling method: using the injection needle to rise with the liquid level to fill to prevent splashing of the liquid. The vacuum filling system is suitable for viscous materials to ensure that the liquid fills the filling space and no bubbles or faults are generated to improve the finished product. Pass rate.

 

4.After the filling is completed, the star plate sends the filled syringe to the stoppering station, and the equipment adopts a vacuum stopper system to avoid the vibration and friction of the rubber stopper to generate particles, and to ensure that the rubber stopper is in close contact with the liquid surface.

 

5.The stoppering is completed, and the syringe that has been stoppered in the astrolabe is launched. All the work is completed under a hundred-level laminar flow hood. The bottom of the closed frame has an air outlet to facilitate laminar flow and achieve high-demand clean production.

 

http://www.alwellfilling.com/